Granulator and Coater

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All-in-One Mixing, Granulating, and Drying:
Materials form a fluidized bed below, where granules are created in the granulation chamber with the help of spray nozzles dispensing binders. The hopper allows for the addition of multiple raw materials, which are mixed during the fluidization process.

Input: Main ingredient as powder, adhesive in liquid form

Output: Solid medium-sized granules with 3%-5% moisture content

Type: Spray Fluidized Bed, Wet Granulation

Additional Feature: Mixing, Drying, Cooling
All-in-One Mixing, Granulating, and Drying:
After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.

Input: Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form

Output: Solid medium-sized granules with 3%-5% moisture content

Type: Spray Fluidized Bed, Wet Granulation Additional Feature: Mixing, Coating, Drying, Cooling
Categories:
Advanced Wet Granulation Technology:
Powder materials and binders are efficiently blended into a moist mass within a cylindrical container, using a bottom-mounted paddle. A side-mounted high-speed chopper then cuts the mixture into even, wet granules, preventing clumping. This highly efficient process, ensuring rapid mixing and granulation, takes only minutes. The granulator is optionally jacketed for heating or cooling capabilities.

Input: Main material in powder form, binding agent as paste

Output: Solid, loose granules with approximately 15% moisture content

Type: Mixing Granulation, Wet Granulation

Additional Feature: Mixing, Mild Crushing, Heating, Cooling
Categories:
Additive-Free Dry Granulation Process:
Dry materials are compacted under immense pressure to form dense, hard flakes. These are then crushed and granulated to produce the desired solid granules.

Input: Powder

Output: Solid Granules

Type: Dry Granulation

Additional Feature: Crushing, Screening
Combines Mixing, Granulating, Drying for High-Excipient Granulation:
Excipient-rich granulation processes find an ideal match in this unit. Here, excipients in the hopper form a fluidized bed, acting as seeds or carriers. The main material, typically a liquid extract constituting a smaller proportion, is sprayed from above, merging at the bed’s edge for granulation. This method is particularly suited for heat-sensitive materials.

Input: Carrier materials in powder form, main material in liquid form

Output: Solid medium-sized granules,3%-5% moisture content

Type: Spray Fluidized Bed, Wet Granulation

Additional Feature: Mixing, Drying, Cooling
Categories:
Wet Granulation with Screw Extrusion Process:
Capitalizing on the self-adhesiveness of solid-liquid dispersions, this granulator coerces solid powder particles to bond and enlarge, forming uniformly shaped and sized granules. The screw extrusion mechanism delivers powerful thrust for consistent granule formation, often without the need for binders. It’s adaptable to high-viscosity materials with optional water cooling.

Input: Solid-liquid mixture (predominantly solid

Output: Moist cylindrical granules

Type: Extrusion Granulation, Wet Granulation
Categories:
Simple, Reliable Wet Extrusion Granulator:
Moist powder is forced through a mesh under the extrusion of rotating blades, forming high-quality cylindrical granules. This granulator features high granulation rates, aesthetically pleasing particles, automatic discharge, and exceptionally high output.

Input: Moist powder mixed with a binder

Output: Wet cylindrical granules

Type: Extrusion Granulation, Wet Granulation

Additional Feature: Mixing
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